Taig
Adding and Subtracting
Taig CNC Mill with 3D Parts.
I purchased a new 3D printer I have been using intensively for a few weeks. It is a low end hobbyist machine of what is called a RepRap design. You can read much more about it in Ramblin’ Dan’s Workshop. Here is a link to the section on 3D Printing.
What’s so cool is that now I am capable of both additive and subtractive creating. I have put the two together in an article, Taig Mill Swarf Blower, in the THMS main web site. The resulting combination is shown in the picture on the right.
I have a little struggle with where I should publish my efforts with the 3D printer. Does it really belong in with the regular “old school” machine shop? It’s certainly not old school but I think it would fit in well here. I have chosen to publish what I do with 3D printing over in Ramblin’ Dan’s Workshop as I include all my nonspecific to machining activities there.
The 3D printer I own and wish to afford cannot compete with the precision I can obtain with conventional machining. It’s the second reason I don’t publish it here. My output surface quality with the printer is a little bit in conflict with the “perfect” in my slogan, “One Perfect Part at a Time.” But that doesn’t make it a bad tool.
3D printing, as I can produce it with my machine, will have a lot of application in the machine shop. The first practical application I developed is linked in the second paragraph above. I can make plastic parts I would not try to do otherwise. The entire process is based on slicing a 3D object into 0.1 mm, 0.2 mm, or 0.3 mm layers. Then building… Continue reading
Workshop Updates
I had to decide where to publish these new photos. It’s not really a new build or project so here we are in the blog. If you have been paying attention you may know I now have two (2) CNC Taig micro mills. The first mill is about ten years old. the new mill is less than a year old.
The original mill has mist cooling available and has a metal pan under the base. It is my primary metal milling machine but has machined far more than just metal. The new machine will be primarily used for dry milling. Mostly the carving of wax masters for lost wax casting. That does NOT rule out its use for anything else I want to machine.
Original Taig Mill
This is the old warhorse. You name it, it has probably machined it. I put up a temporary chip barier on the left when the machine is active. You can see the mist/air nozzle mounted on the spindle. In the right hand corner is the set-up table I built and use for most of my projects.
Original Taig Mill with Smooth Stepper Controller
This is a different angle showing the new $80.00 refurbished computer I just bought. It under the monitor. The price included everything but the monitor. The 48Volt CNC controller is homemade and contains the Smooth Stepper. This is an excellent combination.
New Taig Mill w/4th Axis
This is my brand new Taig CNC mill. I just finished mounting it on this bench. The first mill started out here. The mill is set up for four axis milling. Of course set-ups can be changed at anytime. My intention is to use this mill and location for all my dry milling such as wax masters. With the new digital controller the Taig… Continue reading
Tiny Taig Sleeper CNC Mill
I just called the Taig CNC Micro Mill a “sleeper”. I do that because I think there are probably a lot of people who don’t realize what is “under the hood” of this little machine. It doesn’t have all the catch word components of larger CNC mills. Especially the anti-backlash ball nuts and screws. It also uses good old fashioned manual oiled guide ways. Very non high-tech components. I consider it the KISS principal of machine design.
The truth is it doesn’t need the balls when used within it’s design parameters. It is a MICO mill. A well designed micro-mill.
I have been running one in hobby type CNC operation for nearly a decade. Nothing is worn out our causing reduced repeatability or accuracy. Note I said HOBBY USE. I figure I have at least 1000 hours of (moving) operation on the mill. Perhaps up to 1200 hours. I often run 3D carvings with a continuous run time of two hours or more.
Twenty five weekends a year with 5 hours of actual run time (a lot) is only 125 hours a year. That time ten years is 1250 run hours. If someone is doing more run hours than that with a Taig, they should probably look towards a midi mill like the Tormach 770 with auto oiling and forced (flood) cooling.*
I have milled all types of hobbyist metal such as Iron, steel, stainless steel, brass, aluminium and many other materials like Corian(r), wood, plastic and wax.
I have involved myself with lost wax casting and for several years have pressed my ageing Taig CNC mill into micro fine 3D wax carving. The spindle is constantly at top speed and runs from two to four hours continuous. The Taig mill doesn’t miss a single bit.
My favourite wax… Continue reading
Preview Taig CNC Lathe
Taig CNC Lathe
Update! Article Published!
Click on text above…
Here is another one of my “Sneak Previews”. You can read the previous posts that hinted at this concept. The post before this showed where I was going.
You can see assembly is not complete but this reveals the complete design. The only part I had to make was the conversion mounting plate between the Taig lathe and the Taig mill table. The base plate of the mill is 3/8 thick and so is the adapter plate. A 3/4 inch 10-30 bolt works perfectly with the existing holes and doesn’t extend through the adapter plate. I am thinking of epoxy (and bolts) in the final assembly of the mill base to the adapter to prevent any possible shifting.
The adapter still has the Dykem from the very careful layout of the holes. The base plate was also squared very accurately (on my X3) and this precision is used for squaring the lathe on the mill table. I am aware the lathe bed must be accurately aligned with the mill table.
The pulleys and a chuck will be installed next. One cannot help but notice that honking motor hanging out there. That is the standard 1/5 hp PSC mill motor. 1750 rpm (only $30!) The power is a simple plug in to the existing switch.
In this view it can be seen that even with the full lathe mounted there is plenty of travel in the Z axis to handle any width of material that will fit the chuck and bed clearance. I will experiment to determine if the stock Taig tool holder needs to be mounted farther to the right. I think it does for wide facing cuts. A quick change or turret tool post could certainly be used. The base of the… Continue reading
Design Study
Hmm…
I have the design of my Taig CNC mill to CNC lathe conversion further along. I have the few scraps of the non-Taig material in hand and I placed an order for all new Taig components I will be using. I had an eight year old spindle and a 3,000 rpm Dayton motor but I decided to design with current parts and slower motor so there would be no surprises if I put together a kit. I also have a new idea for the tool mount that will be much easier and probably cheaper to implement.
The CNC lathe conversion is ultra easy and low cost if you own the CNC mill. I will dare call it a quick change process. It consists of mounting the Taig lathe bed on the Mill table, removing the mill spindle and motor assembly in one piece, and clamping on the lathe tool holder on the Z axis. I will be using a standard lathe 3/4 -16 spindle with a 1/5 hp mill 1750rpm motor to power the spindle with standard mill belt drive. I like the fact that the standard Taig tailstock can be used if required. There is plenty of working room above the lathe with the mill head removed.
Lathes should not be spinning at 10,000 rpm so the smaller mill motor will be a good choice rather than using the faster CNC mill motor, at least for the prototype. Of course testing is needed to prove this point, but it only makes good safety sense not to spin too fast.
Future development could be with a geared drive for slower rotation and an rpm reader to allow for thread cutting.
I decided to design and build this conversion mostly because it seems so easy to do. I don’t have… Continue reading