{"id":652,"date":"2008-11-15T22:58:34","date_gmt":"2008-11-16T04:58:34","guid":{"rendered":"http:\/\/ramblindan.org\/?p=795"},"modified":"2008-11-24T11:15:11","modified_gmt":"2008-11-24T17:15:11","slug":"finished-the-flip-side","status":"publish","type":"post","link":"https:\/\/blog.thehobbyistmachineshop.com\/?p=652","title":{"rendered":"Finished the Flip Side"},"content":{"rendered":"<p><a href=\"http:\/\/thmsblog.tedatum.com\/wp-content\/uploads\/2008\/11\/hs1c1.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignright size-medium wp-image-794\" title=\"hs1c\" src=\"http:\/\/ramblindan.org\/wp-content\/uploads\/2008\/11\/hs1c-400x300.jpg\" alt=\"\" width=\"400\" height=\"300\" \/><\/a>I was able to run the Taig CNC today\u00a0to finish cut the motor side of my trial heat-sink. It has a few flaws here and there but fairly minor. They were caused by broken milling bits and having to start over several times.<\/p>\n<p>Actually this is &#8220;good enough&#8221; for actual use\u00a0if that term is acceptable. It is perfectly functional and ready for use.<\/p>\n<p>I have four more to make so I will be well practiced by the time I do the last one. The time on this side to cut all the fins and a finish pass on the inside took almost five hours.<a href=\"http:\/\/thmsblog.tedatum.com\/wp-content\/uploads\/2008\/11\/hs1b1.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignright size-medium wp-image-793\" title=\"hs1b\" src=\"http:\/\/ramblindan.org\/wp-content\/uploads\/2008\/11\/hs1b-400x300.jpg\" alt=\"\" width=\"400\" height=\"300\" \/><\/a><\/p>\n<p>That doesn&#8217;t include the 1\/4&#8243; end mill time for cutting the center recess and the big hole. That is about 60 minutes more to do both sides.<\/p>\n<p>The fact is it takes a LOOONG day to make one of these. OK for personal use but hardly worth doing for production. That is the time cost in making what is a fully machined prototype (or five).\u00a0For volume production this would be best be a casting and then the only machining would be to set the\u00a0desired inside thickness and create the flat heat sink contact area which is seen on this side.<a href=\"http:\/\/thmsblog.tedatum.com\/wp-content\/uploads\/2008\/11\/hs1a1.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignright size-medium wp-image-792\" title=\"hs1a\" src=\"http:\/\/ramblindan.org\/wp-content\/uploads\/2008\/11\/hs1a-400x300.jpg\" alt=\"\" width=\"400\" height=\"300\" \/><\/a><\/p>\n<p>All the fins on both sides have been cut using only one 3\/32&#8243; 2 flute solid carbide end mill. Looking at its cutting end and how it was performing when this side was done, I would say it still has a lot of linear feet left to travel.<\/p>\n<p>BTW, the Taig mill is performing wonderfully spinning for many continuous hours at 10,600 RPM at the spindle; Which I must add, doesn&#8217;t even get warm.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>I was able to run the Taig CNC today\u00a0to finish cut the motor side of my trial heat-sink. It has a few flaws here and there but fairly minor. They were caused by broken milling bits and having to start over several times. Actually this is &#8220;good enough&#8221; for actual use\u00a0if that term is acceptable. [&hellip;]<\/p>\n","protected":false},"author":77778,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"ngg_post_thumbnail":0,"footnotes":""},"categories":[35],"tags":[138,21,24],"class_list":["post-652","post","type-post","status-publish","format-standard","hentry","category-home-brew-2","tag-cnc","tag-hobby","tag-machine"],"_links":{"self":[{"href":"https:\/\/blog.thehobbyistmachineshop.com\/index.php?rest_route=\/wp\/v2\/posts\/652","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/blog.thehobbyistmachineshop.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/blog.thehobbyistmachineshop.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/blog.thehobbyistmachineshop.com\/index.php?rest_route=\/wp\/v2\/users\/77778"}],"replies":[{"embeddable":true,"href":"https:\/\/blog.thehobbyistmachineshop.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=652"}],"version-history":[{"count":0,"href":"https:\/\/blog.thehobbyistmachineshop.com\/index.php?rest_route=\/wp\/v2\/posts\/652\/revisions"}],"wp:attachment":[{"href":"https:\/\/blog.thehobbyistmachineshop.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=652"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/blog.thehobbyistmachineshop.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=652"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/blog.thehobbyistmachineshop.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=652"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}